Tag: beverage industry

  • Seven Questions Queensland FMCG Manufacturers Should Ask Before Choosing a Labour Hire Partner

    Seven Questions Queensland FMCG Manufacturers Should Ask Before Choosing a Labour Hire Partner

    Choosing a Provider Is a Production Decision, Not a Procurement One

    Labour hire agreements often get treated as a procurement exercise: gather three quotes, compare hourly rates, pick the cheapest. For general labour that approach might be defensible. For the skilled trades that keep an FMCG plant running, it is a false economy waiting to happen. The difference between a contractor who genuinely knows beverage and food production and one who has never seen a filler before shows up on your downtime report within the first week.

    The good news is that a short, pointed conversation will reveal most of what you need to know about a prospective provider. Here are seven questions worth asking, and what the answers tell you.

    1. What Does Your Own Business Actually Do?

    This is the most revealing question of all. Many labour hire agencies are recruitment businesses: their core skill is advertising, screening CVs and processing timesheets. That is not nothing, but it means nobody in the business can technically assess an industrial electrician or a fitter, because nobody in the business has ever done the job.

    Compare that with a provider whose core business is engineering. BevTech, for example, is a family owned company with more than 25 years in manufacturing that designs and delivers electrical and automation projects, precision machining, fabrication and full turnkey installations for FMCG and beverage producers. When an engineering business supplies you a tradesperson, that person has been judged by peers who do the same work every day. The quality filter is real rather than administrative.

    2. Have Your People Worked in FMCG Environments Before?

    Fast moving consumer goods sites are unlike general industrial sites. High line speeds, hygiene and food safety protocols, clean in place systems, allergen controls, and the constant pressure of production schedules all shape how work gets done. A tradesperson who has worked around canning lines, seamers, fillers and packaging equipment slots in quickly. One who has not will spend their first weeks learning your world at your expense.

    Ask for specifics. Which sites, which types of line, which equipment? A specialist provider will answer in concrete detail, mentioning the likes of CIP systems, conveyors, labellers and palletisers, because their people live in that equipment every week.

    3. Can You Support Both Electrical and Mechanical Trades?

    Plant problems rarely respect trade boundaries. A packaging line fault might start as a mechanical jam and end as a drives issue, or vice versa. Providers who can supply industrial electricians, automation technicians, fitters and turners from one pool give you flexibility and a single point of accountability. It also signals depth: a business running its own workshop with CNC machines, mills, lathes and welding capability, as BevTech does, can back its mechanical trades with genuine machining and fabrication support when a repair needs a manufactured part.

    4. What Happens at 2am on a Sunday?

    FMCG production does not keep office hours, and neither do breakdowns. Ask directly: if our line stops overnight or on a weekend, what happens when we call? You are listening for a concrete answer about 24/7 availability, escalation paths and realistic response times, not a vague promise to do their best. Providers embedded in the beverage and food manufacturing world understand that a tank of temperature sensitive product or a stalled canning run cannot wait until Monday, and they structure their support accordingly.

    5. How Do You Handle Safety and Compliance?

    Queensland’s labour hire licensing scheme sets the legal baseline: any provider you use must hold a current licence, and using an unlicensed provider exposes you as the host. But the baseline is only the start. Ask how the provider verifies trade qualifications and licences, how they manage inductions, and how they think about high risk work like electrical isolation and confined spaces.

    Depth of safety culture is hard to fake. A provider that employs TUV certified functional safety engineers and works on machine safety systems as part of its core engineering business, as BevTech does, brings a fundamentally different level of safety literacy than an agency that treats compliance as paperwork.

    6. Will You Tell Us When You Cannot Help?

    This sounds like a strange question, but it separates partners from vendors. Any agency can say yes to every request and hope for the best. A partner protects your production line by being honest when the right person is not available, and by offering alternatives, whether that is a different roster arrangement, a short delay for the right candidate, or engineering support in another form. Ask for an example of a time they said no. The answer tells you how they will behave when it matters.

    7. What Do Your Long Term Clients Use You For?

    Finally, ask about the shape of their existing relationships. Providers that FMCG manufacturers keep coming back to tend to be woven into their clients’ operations: covering shifts, supporting shutdowns, supplementing teams through peak season, and picking up project work like control system upgrades or equipment installs. BevTech’s history with some of the largest manufacturing companies in Australia includes exactly that mix, from supplying trades through to delivering complete projects such as can inverter block systems and refrigeration PLC controls for beer tanks. Longevity across both people and projects is the strongest reference a provider can offer.

    The Trial Placement Test

    If the answers to all seven questions sound good, there is one final filter that outperforms every reference check: a defined trial placement. Bring one tradesperson in for a bounded piece of work, a fortnight of shift support, a small project, or a role in your next maintenance window, and watch three things. How quickly do they become productive without hand holding? How do they behave around your safety and hygiene systems when nobody is checking? And what does your own maintenance team say about them at smoko, because your fitters and electricians will assess a newcomer’s competence within days and their verdict is rarely wrong. A provider confident in its people will welcome this arrangement; a provider that resists it is telling you something. The trial costs you very little and converts the selection decision from a judgement about marketing into a judgement about evidence.

    Putting It Together

    Rates matter, but they are the last question, not the first. A skilled contractor who keeps your line running is cheap at almost any hourly rate; an unskilled one is expensive even if they were free. Ask the seven questions above, weight the answers honestly, and choose the provider who understands your production environment rather than the one with the glossiest brochure.

    If you would like to put BevTech through the same seven questions, the team is happy to answer them. BevTech supplies skilled industrial electricians, fitters, turners and automation technicians to FMCG and beverage manufacturers across Brisbane and Queensland, backed by more than 25 years of engineering delivery. Start the conversation through the contact form at bevtech.com.au.

  • Planning Shift Cover for Peak Season in Queensland’s Beverage Industry

    Planning Shift Cover for Peak Season in Queensland’s Beverage Industry

    Summer Is Not a Surprise

    Every year, without fail, Queensland gets hot, thirsty and busy. From roughly October to March, beverage manufacturers across the state run at maximum tilt: soft drinks, beer, water and juice all peak together, retail promotions stack demand even higher, and production schedules stretch from five day operations to six and seven day rosters running around the clock. None of this is a surprise. It happens every single year. Yet every summer, plants across the state find themselves scrambling for skilled trades cover in November, competing for the same scarce electricians and fitters that every other manufacturer wants at exactly the same time.

    The plants that cruise through summer are not luckier. They simply treat peak season shift cover as a planning exercise that starts in winter. Here is what that looks like.

    Why Peak Season Multiplies Roster Fragility

    Peak season attacks your roster from three directions at once. Operating hours expand, so the same equipment and the same team must cover more shifts, often adding weekend and night production that does not exist in winter. Equipment stress rises, because lines running longer and faster at higher ambient temperatures break down more, which increases the demand for trades on every shift precisely when trades are spread thinnest. And leave pressure peaks, because summer in Australia is also school holidays and Christmas, when your own people quite reasonably want time off.

    More shifts, more breakdowns, fewer available people. A roster that is comfortably resourced in July can be dangerously thin in December without a single resignation. Recognising that arithmetic early is the whole game.

    The Planning Calendar: Working Backwards from October

    A realistic timeline for peak shift cover starts about four months out. In winter, forecast the summer roster honestly: map the expected operating pattern month by month, overlay approved and likely leave, and count the trades hours each shift actually needs, including realistic breakdown response. The gap between hours needed and hours your permanent team can sustainably supply is your cover requirement. Sustainably is the key word; a plan balanced on permanent staff working sixty hour weeks for five months is not a plan, it is a resignation generator.

    By early spring, lock in your cover. Contact your provider with specific asks: how many electricians and fitters, which shifts, which weeks. The best FMCG experienced contractors are booked earliest, and providers can only guarantee quality when given time. This is also the moment to arrange inductions and site familiarisation, so covering trades walk in already knowing your lines, your isolation procedures and your hygiene protocols before the crush arrives.

    Through the peak itself, hold a weekly staffing review. Compare planned versus actual cover, watch overtime and fatigue indicators, and adjust with your provider while there is still flexibility in the system. Then, in autumn, run a proper debrief: which weeks were tightest, which contractors were excellent and should be requested by name next year, and what the plan should look like next winter.

    Continuity: The Compounding Asset

    The single most valuable habit in peak planning is bringing the same covering tradespeople back season after season. A contractor in their third summer on your site knows the temperamental filler, the quirks of your CIP set, and where the spares are kept. They perform close to a permanent employee while offering the flexibility of hired labour. That continuity is only possible with a provider who retains good people year round, which is one reason engineering businesses that employ and work their trades between placements make stronger peak partners than agencies whose books turn over constantly.

    Cover the Equipment, Not Just the Roster

    Peak preparation is not purely a people question. The same winter planning window is the right time to complete the maintenance that summer will not allow: overhaul the seamers, service the refrigeration and glycol systems that will work hardest in the heat, and close out the niggling faults your team has been living with. A plant entering October with its preventative maintenance current needs less emergency cover, because it simply breaks down less.

    This is where a partner who spans both worlds earns its keep. BevTech, a family owned engineering firm with more than 25 years in FMCG and beverage manufacturing, delivers exactly this preparatory work alongside shift cover: electrical and automation projects on Allen Bradley and Siemens platforms, refrigeration PLC control systems for beer tank temperature management, hot water rinse CIP systems for can seamers, and precision machining and fabrication from its own workshop. Sites that use the winter to harden their equipment and the spring to lock in their people arrive at summer with both flanks protected.

    Paperwork Before People: Inductions and Documentation

    The administrative groundwork deserves its own line in the plan, because it is the most common source of avoidable delay. Every covering tradesperson needs a completed site induction, verified licences and tickets, and access arrangements sorted before their first rostered shift, and if that first shift is a Saturday night in December, the paperwork cannot start on the preceding Friday. Schedule induction days in early spring for the whole summer pool, including one or two more people than you expect to need, so illness or a contractor being poached does not send you back to square one. At the same time, refresh the documentation those people will rely on: current electrical drawings in the switchroom, an up to date escalation list, clear tagging on isolation points, and shift briefs that a newcomer can follow. A provider who has supported FMCG peaks before will drive much of this process for you, supplying induction records and qualification evidence without being chased, which is itself a useful test of who you are dealing with.

    What to Ask of a Peak Season Cover Partner

    When you brief a provider for peak support, be specific and demand specificity back. Confirm the trades and platforms their people actually know, because a beverage plant needs industrial electricians comfortable with PLC controlled equipment, not generalists. Confirm 24/7 responsiveness for the gaps that will still appear despite planning. Confirm they can flex volumes up and down as the season moves. And confirm the same people can return next year.

    BevTech provides skilled shift cover and supplementary trades to FMCG and beverage manufacturers across Brisbane and Queensland, drawing on the same industrial electricians, fitters, turners and automation technicians who deliver its engineering projects for some of the largest manufacturing companies in Australia. If next summer is already making you nervous, that is the correct instinct; the winter conversation is the one that saves the season. Reach out through the contact form at bevtech.com.au and start the planning now.

@Fd2X@HoSi10178
Shutdown Checklist
Bevtech fmcg beverage shutdown planning checklist glass.webp0000

Get Your FMCG & Beverage Plant Shutdown Planning Checklist

We wont spam you :) or share your details.
We will send you an email with the PDF checklist.